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    Production technologies

    CHALLENGES OF PRESENT-DATE METALL MACHINING

    Present-date metal-working CNC machines use pre-set constant feeds when tooling specific areas of workpieces and that is why they do not have necessary flexibility to adapt to constantly changing cutting conditions, which has the following consequences:

    Depth and width of cut can vary, especially at rough machining
    Tools go blunt during machining due to wear
    Metal hardness can vary from one workpiece to another
    Workpiece surface can be uneven, especially in case of press-forming and molding
    Hardness and dimensions of workpieces can also vary from batch to batch
    Cutting chips can accumulate, especially when drilling
    Cooling influences cutting conditions
    Workpieces fixation, in some cases, does not ensure stability of dynamic forces

    Machines are also exposed to negative impact of vibrations during operation, arising mostly from electric motors. This can lead to breakages of expensive components of machines, down time and production quality fall-off (due to losses of precision).

    SOLUTIONS

    Metal-working challenges are met by using production control system. It boosts productivity and efficiency of machines, cutting tools and machining processes, lowers dependence on human factor and ensures maximum economic viability of production.

    Adaptive control Adaptive control

    Saving production cost with minimal investments through reduction of time of rough and semi-finishing operation, control of tools wear / breakage, protection of components and integral units of machines from overload.

    Vibration monitoring and protection Vibration monitoring and protection

    Reduction of idle time and cost of the whole machine pool maintenance by moving from work execution schedule over to the system of preventive maintenance.

    Productivity control Productivity control

    Saving production cost through detection and analysis of repeated shutdowns/breakages/alarm conditions by defining bottlenecks of production facilities in order to enhance overall efficiency of the company.

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