Project engineering
Development and execution of integrated projects of production modernization is supported by our own design engineering bureau.
Experts of TOR-Engineering perform a complex analysis of the current state of a company, considering all the production factors within the fames of the project-engineering.
Analysis reveals the specific needs in retooling and modernization or existing opportunities for further growth of production, rationalization of technological process or modernization of equipment.
OUR CAPABILITIES
- Technical audition of a company:
- Assessment of economic efficiency of used equipment,
- Defining “bottlenecks” of the production process;
- Development of integrated revamping projects:
- analysis of strategic development plan and actual production program,
- development of technological processes of machining within the production program,
- project software,
- selection of main and supporting machinery, cutting tools, fixturing and tool outfits, optimization of cutting processes using adaptive production systems,
- development of the infrastructure of the subdivision to be,
- layout of production rooms and access roads,
- assessment of project implementation effectiveness;
- execution of the project on the general contract terms (or execution of the technical modernization project):
- construction of the infrastructure of the subdivision to be,
- construction of production rooms and access roads,
- supply of equipment, installation and commissioning,
- implementation of manufacturing technology in accordance with the production program of the company,
- training and reorientation courses for working personnel for maintenance of the installed equipment and operation of CNC systems,
- validation of effectiveness of the project to be implemented;
- support for executed projects:
- warranty and post-warranty service maintenance, supply of spare parts, tools and accessories.
YOUR ADVANTAGES
- expert assessment of the state of the whole company or its subdivision:
- audition results are the basis for specification on retooling or production modernization project;
- process documentation: process chart, rout card, sketch chart, tool setup chart, specification of process documentation, process instruction, list of materials and other documents:
- assessment of actual and potential release program – protection from additional investments in the equipment after execution of the project;
- elaboration of technological processes of the main groups of products at the design stage – opportunity to select the minimal amount of the main equipment;
- specification of the equipment, tools and accessories:
- considering all requirements to the project allows decreasing the rated power margin for the equipment and lower cost of supporting equipment;
- planning production facilities (workshop layout), calculation of production logistics:
- charting logistic for workpieces and end products – enhancement of the equipment capacity,
- Uninterrupted and effective production process;
- Technical and economical substantiation of the project effectiveness:
- approval of the technical and economical substantiation of the project by all the Customer’s services gives confidence in getting projected profits after execution of the project,
- minimization risks at the stage of implementation eliminates unexpected expenses and return of investments within the projected timelines;
- properly adjusted equipment, ready for use, fitted out with tools and accessories:
- preparation for release of production with no risk of damaging equipment and accessories,
- time and cost reduction for commissioning;
- assuring that the Customer’s stuff has all necessary theoretical knowledge and practical skills to operate the installed equipment (qualification enhancement certificates):
- high competence of the personnel – reduction of standby and repair costs;
- service support from the company which has fully executed the project – no blind spots during operation. Reduction of costs of ownership of the equipment.
OUR PARTNERS
State design, construction and scientific-research institute of aviation industry
Control programs for CNC machines and technological preparation of production